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How does a super/turbo charger work.

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megashawn
Visible Light Wave


USA
655 Posts
Posted - 08/18/2002 :  11:16:20  Show Profile Send a private Message
I understand the basic concept of how these devices work, but I need a little more technical data. I know that there basic purpose is to compress air to force more air into the engine to increase the combustion process. Hence the term "Forced Induction". Both turbos and supers are nice devices, but they both have downfalls. Turbos have lag, which makes for slow take offs. Super chargers are essentially the same thing, except belt driven. This means that hp is lossed from the engine, although enough is made to cover this loss, it basically takes away from the natural power the engine makes.

I was curious if anyone can tell me approximatly how many rpm's a turbo or super must spin at in order to create a decent amount of boost, say 8 to 10 psi. Any other details you could provide on how they work would be appreciated.

"Remember I got the Power to rip a driver from his Eddie Bauer at 90 mph" ---Eminem

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Zero
PF Mentor


USA
5996 Posts
Posted - 08/18/2002 :  12:35:24  Show Profile  Send a private Message  Send Zero an ICQ Message
I did the Google thang...http://www.venommotorsports.com/libraryforcedinduction.asp

Nothing fails like prayer...

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John Myers
Radio Wave


USA
4 Posts
Posted - 02/21/2003 :  23:06:40  Show Profile  Send a private Message
different turbos spin at different rpms, but i believe they're generally around 100,000 rpm. turbos have lag because they work off of exhaust pressure...there's isn't a lot of exhaust pressure at 2000 engine rpm to make any real boost...different turbo designs and sizes do better at making power at different engine speeds.

superchargers don't have lag because they are driven by the crankshaft...begin to make power right away. their disadvantage is that they put drag on the engine when you're not "on the gas"...

i believe both turbos and s/cs increase power by increasing the concentration of air in the cylinder.

nitrous, from what i know, makes power differently. it displaces the air in the cylinder. nitrous does not burn hotter or with more power than air, but it does burn much faster...allowing more fuel to be burned in less time = more power.



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megashawn
Visible Light Wave


USA
655 Posts
Posted - 02/21/2003 :  23:12:39  Show Profile  Send a private Message
I appreciate your help. What I was actually thinking of back when I posted this was trying to use an electric motor and a separate power system to turn a super charger like device. I've seen similar ideas, but none with gains I was hoping for.

Turbo/Super chargers are basically air compressors. The more air you can feed your engine, matched with fuel, = more power. The higher you can compress it, the more air molecules make to ignition, and therefore bigger, better boom so to speak.

Think a feasible electric charger could be designed using an alternate powering system then the normal car electrical system?

"Waiting for your modern Mesiah to take away all the hatred that darkens the light in your eyes, still I'm waiting on..." - Disturbed

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voyeur
Visible Light Wave


USA
577 Posts
Posted - 02/22/2003 :  04:19:03  Show Profile  Send a private Message
Turbos have lag because they are relatively far from the intake ports whereas a supercharger is usually very close. Boost isn't so much a function of rpm as it is displacement. A turbo doesn't rob much horsepower because it doesn't restrict the exhaust much. A supercharger provides so much extra power that the amount of horsepower it uses is insignificant compared to the gain. A turbo requires hot exhaust to work, if it cools before reaching the turbo it loses all it's energy and won't turn the turbo. One of the major drawbacks of a supercharger is that it is positive displacement and if the motor preignites it can explode the supercharger. This has killed people and dragsters now have a harness to keep them from blowing off. Superchargers are nice but for the street I think I would rather have dual turbos that can be bypassed when you don't want the boost.

If you want some free horsepower go to an electric fan. Nitrous is free horsepower and will give you more than either a turbo or supercharger I think, just not for very long depending on your tank size.



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ray b
Micro Wave


USA
193 Posts
Posted - 02/22/2003 :  07:10:27  Show Profile  Send a private Message
quote:
Originally posted by megashawn:
I appreciate your help. What I was actually thinking of back when I posted this was trying to use an electric motor and a separate power system to turn a super charger like device. I've seen similar ideas, but none with gains I was hoping for.

Turbo/Super chargers are basically air compressors. The more air you can feed your engine, matched with fuel, = more power. The higher you can compress it, the more air molecules make to ignition, and therefore bigger, better boom so to speak.

Think a feasible electric charger could be designed using an alternate powering system then the normal car electrical system?

"Waiting for your modern Mesiah to take away all the hatred that darkens the light in your eyes, still I'm waiting on..." - Disturbed


power is too much as is weight of motor and alternater needed to power the compressor and eltric motors have lag too
turbo is allmost free power and eazyer to mount a intercooler to drop air temps from compression and way lite too
btw no a leaf blower willnot work

smaller turbos spin up faster as do closer to the ext ports ones
twin turbo's will rev up faster than one bigger one will
ideal setup maybe one turbo per cylinder but complex toooo

hotroder and F-1 race fan tooo
and volvo 245turbo driver

Question wonder and be weird

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Edited by - ray b on 02/22/2003 07:16:12
voyeur
Visible Light Wave


USA
577 Posts
Posted - 02/22/2003 :  10:52:40  Show Profile  Send a private Message
Right, electric power isn't free. The more current you pull, and you will need lots to turn a supercharger, the more the engine works to turn the alternator. The alternator has more resistance to turning as the current being drawn goes up. There are belt driven superchargers that mount like an alternator but you are introducing some lag with them because they are farther from the intake port than a manifold type like a roots.



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Doc
Radio Wave


USA
22 Posts
Posted - 02/22/2003 :  15:24:46  Show Profile  Send a private Message
quote:
Originally posted by John Myers:
different turbos spin at different rpms, but i believe they're generally around 100,000 rpm. turbos have lag because they work off of exhaust pressure...there's isn't a lot of exhaust pressure at 2000 engine rpm to make any real boost...different turbo designs and sizes do better at making power at different engine speeds.

superchargers don't have lag because they are driven by the crankshaft...begin to make power right away. their disadvantage is that they put drag on the engine when you're not "on the gas"...

i believe both turbos and s/cs increase power by increasing the concentration of air in the cylinder.

nitrous, from what i know, makes power differently. it displaces the air in the cylinder. nitrous does not burn hotter or with more power than air, but it does burn much faster...allowing more fuel to be burned in less time = more power.




100,000 RPM is a bit fast. (Quite a bit) On even the smallest turbos the tips of the rotors would be supersonic. That is the last thing you want to happen.

You've got the story mixed up on nitrous too. Nitrous makes power because it is an oxygen carrier. When heated in the combustion chamber it releases more oxygen. Extra fuel is required when running nitrous in order to keep the fuel/air ratio correct. You don't just dump in NOX and forget about it. If you did that the engine would lean out in no time and you would have melted pistons and more troubles. The combustion temp DOES go up since the engine is a 'heat engine' and it takes heat to make power. More fuel/air means more heat. Nitrous engines will have forged pistons instead of cast to deal with the extra heat and mechanical abuse that the higher RPMs cause.


Here's another fine mess you've gotten me into...

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ExtravagantDreams
Radio Wave


USA
1 Posts
Posted - 02/28/2003 :  05:09:00  Show Profile  Send a private Message
Actually 100,000 rpm is quite correct. They may not spin that fast, but ive seen them tested up to 150k.

and did someone say turbos work off of hot air? Dont be rediculous. It's air movement. You think stagnant hot air is gonna turn that turbine? Do those turbines in dams turn cuz the water is cold? Its physical work of molecules in motion.

Ohh and i think I read someone saying lag is due to the air having to travel much farther... Nope.. lag refers to the time until sufficient boost.

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Edited by - ExtravagantDreams on 02/28/2003 05:11:54
Doc
Radio Wave


USA
22 Posts
Posted - 03/01/2003 :  01:06:48  Show Profile  Send a private Message
quote:
Originally posted by ExtravagantDreams:
Actually 100,000 rpm is quite correct. They may not spin that fast, but ive seen them tested up to 150k.

and did someone say turbos work off of hot air? Dont be rediculous. It's air movement. You think stagnant hot air is gonna turn that turbine? Do those turbines in dams turn cuz the water is cold? Its physical work of molecules in motion.

Ohh and i think I read someone saying lag is due to the air having to travel much farther... Nope.. lag refers to the time until sufficient boost.


I also researched the turbo speed a little farther and found 100K to be common. I wonder how they keep turbulence under control at speeds like that.

Here's another fine mess you've gotten me into...

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voyeur
Visible Light Wave


USA
577 Posts
Posted - 03/01/2003 :  05:50:56  Show Profile  Send a private Message
Just happened to pick up an old popular mechanics from 1982 and they were talking about a car with turbo's and they mentioned 100k rpm. The blades are either close to the housing or shrouded so I don't think there is much of a problem with turbulence.



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Edited by - voyeur on 03/01/2003 05:54:50
Skyline_GTR
Radio Wave


United Kingdom
2 Posts
Posted - 03/06/2003 :  00:08:11  Show Profile  Send a private Message
100K revs is common, and some turbos can go up to 120k too. I think superchargers usually spin upto 65k. Also, maximum boost on a turbo is achieved at lower revs than a supercharger...

On the subject of twin turbos, they're not always in parallel so to speak... A much less common arrangement, for example on a Subaru Legacy twin turbo, is where the turbos are in sequence, one after the other. The first is a small very light one that spins up quickly which reduces lag, and the second is a larger heavier one that takes longer to spin up but provides good boost later.

And some cars are twin charged - they have a turbo and a supercharger :)

ExtravagantDreams - I'm pretty sure that hot exhaust gasses are important - more heat and pressure means more energy to transfer to the turbine...



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megashawn
Visible Light Wave


USA
655 Posts
Posted - 03/06/2003 :  00:43:40  Show Profile  Send a private Message
Well, Thanks all for the additional info. Skyline-GTR, welcome to the forum, nice nick btw.

ps. Do you actually drive a skyline?


On the hot air thing, I'm pretty sure that the hot exhaust gas is what is used to drive the turbine itself. I don't think it matters if it is hot or not, but it will be hot coming out the exhaust. The key, is to get as cold air as possible into the engine. I believe that is where intercoolers and such come into play.

"Waiting for your modern Mesiah to take away all the hatred that darkens the light in your eyes, still I'm waiting on..." - Disturbed

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Skyline_GTR
Radio Wave


United Kingdom
2 Posts
Posted - 03/06/2003 :  01:11:30  Show Profile  Send a private Message
quote:
Originally posted by megashawn:
Well, Thanks all for the additional info. Skyline-GTR, welcome to the forum, nice nick btw.

ps. Do you actually drive a skyline?


Nah, I wish! One day...


quote:
On the hot air thing, I'm pretty sure that the hot exhaust gas is what is used to drive the turbine itself. I don't think it matters if it is hot or not, but it will be hot coming out the exhaust.

Yeah thats true, it's not really going to be an issue in a car since the gasses are always gonna be super hot leaving the engine. But there is a big drop in exhaust gas temperature through the turbine - so that heat's being but to good use somewhere - ie. extra heat energy (and therefore pressure) gets converted to extra kinetic energy in the turbine. Hotter is better...


quote:
The key, is to get as cold air as possible into the engine. I believe that is where intercoolers and such come into play.

Very true... compressed air coming from the turbo is hot, so the intercooler is essential to reduce the temp and make the air more dense. Even better is a Chargecooler system which spays cold water on to the intercooler for extra cooling...



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